The model for the mold, with cutting files integrated, is made enitrely parametrically using Catia; the pieces cut with the lasercutter and assembled using puzzle pieces. Exciting to see that this extremely lightweight mold seems to perform pretty well! We included all the hardware (axles, cable/muscle connections, pulley system...) so that this prototype resembles the actual piece as close as possible.
Hopefully the "boomerang" comes out of the mold as we "expect"?! After approximately 48 hours of curing we will know.